Spray Engineering Devices Limited,Unit-2

General information

INFRASTRUCTURE

SED has three hi-tech industrial manufacturing units (Unit I, Unit II and Unit III) all located in Baddi (HP), a tax free zone in Himachal Pradesh. SED’s manufacturing units are equipped with the modern world class machinery and complete set of testing equipments.
With more than 25,000 sq yard area reserved exclusively for production facility and equipped with world class CNC machines allows SED to provide flexible and cost effective and quality services to its customers.
SED upgrades all its divisions with latest technological evaluations available in the market. Implementation of ERP has further resulted in optimising the business operations, thus enhancing services & cutting short the delivery time.
Our Engineers & Technicians work relentlessly for cutting an edge over technologies and advanced technical skills and know how available worldwide, to produce through one of the best equipment to bring in to advanced technical innovations in practice. Our team understand the global needs to bring about efficiency and energy conservation in mind to deliver state of art requirements. The SED Team includes Experienced & Dedicated personnel of more than 300 Engineers from Sugar and allied industries. Our technology and committed staff are the backbone of our business, empowering us to assist and improve efficiency in cane processing and sugar refineries process.
SPECIALISED DIVISIONS

EPC Solutions
We have an expertise in analysis and evaluation of process industry problems and offer best possible solutions by providing Consultancy Services, Process Design and Engineering,Equipment Design & Engineering, Equipment Manufacturing and Procurement, Industrial / Plant Automation and Project Engineering & Management / Execution. So we not only design the energy efficient equipments with optimized design but also provide complete EPC solution to industries where area of EPC projects can diverge from plant improvements / modernization / expansions to new Plant Installations. From initial planning to project closure, we encompass a complete set of skills to complete project beyond the expectations.
The Steps we follow from start of the project till completion:
i. Assessment of client requirements.
ii. Project study, analysisand feasibility check.
iii. Developing cost estimates.
iv. Identify the complete scope of work.
v. Resolve the scope of work to discrete activities.
vi. Mass and Energy balance calculations of the process.
vii. Preparation of Process & Instrumentation diagrams (P&IDs) and Process Flow diagrams (PFDs).
viii. Simulation and Optimization using software applications.
ix. Thermal designing and sizing of equipments.
1. Generating instrument list and optimum instrument sizing.
2. Resource Planning & Development.
3. Project Management & Scheduling.
4. Project team alignment.
5. Monitoring & controlling of project using software applications.
6. Erection, Commissioning and automation of Turnkey Projects.
Industries served:
Raw Sugar Plants
White Sugar Plants
Refineries
Distilleries / Ethanol Plants
Food industry
Energy and Power
Pharmaceuticals
Process Design and Engineering
Engineering information developed with years of experience for project use has become an important strategic asset for us. Thus we provide project execution through best-of-class project delivery & management solutions (e.g., materials & project control) that effectively use engineering information.

With an unparalleled expertise in providing effective & reliable solutions in the process industry (raw sugar plant, white sugar plants, refineries, distilleries, food, energy and power, pharmaceuticals), the team of highly skilled & committed process engineers is involved in following activities:

i)Meticulous designing of energy efficient processes for the process, sugar and allied industries.
ii)Mass-Energy balance calculations of the process.
iii)Preparation of Process & Instrumentation diagrams (P&ID’s) and Process Flow diagrams (PFDs).
iv)Simulation and Optimization usingsoftware applications like Microsoft Visio, Microsoft Visual Basic and SUGARSTM.
v)Enthalpy Balance of complete power plant including boilers and power turbine station (Both Extraction and Condensing Turbine).
vi)Thermal designing calculations of heat exchangers (Radiators, Direct Contact Heaters, Shell and Tube Heat Exchangers, Falling film evaporators and Evaporative Condensers etc.).
vii)Sizing of the Heat Transfer Equipments.

Equipment Design & Engineering
With advanced technology, precision tools, and complex mechanical design expertise, our team of engineers provide a complete range of mechanical design services to test, analyze, improve and simplify the most complicated process machinery & equipments. Our unique products / equipments represent quality, efficiency & reliability in the global market. Our Equipment Design & Engineering section forms the core of our detailed engineering involving a range of activities in the product development from concept to detailed design to production drawings like:
a. Product market research and marketing analysis.
b. Product design and detailed engineering.
c. Understanding customer needs, and translating those needs into winning product concepts that have realistic technical specifications.

The engineering tools currently being used by our mechanical design group include softwares / systems for:
• Complete layout design & detailed drawings of equipments along with BOM;
• Detailed modeling & design of equipments & Piping layout of equipments / process sections of plants;
• Analysis of flow of fluids through components for design optimization;
• Mechanical Analysis / Structural Design of components & optimization of components by analyzing Strain Energy Distribution, Stress & Deflection;
• Generate load & velocity curves for checking shock loading of rotary components;
• Design of supporting structure of equipments as per Structure Codes like IS-800;

Equipment manufacturing
We enjoy working with leading edge technologies. The company has a unique blend of products and special attention is paid to remain up-to-date with the latest developments. SED production division is equipped with most sophisticated & modernized equipment fabricating machines procured from world class manufacturers of France&Sweden, facilitating the fabrication capability of more than 50 Tones/day for manufacturing the equipments of process industry (raw sugar plants, white sugar plants, refineries, distilleries, food industry, energy and power, pharmaceuticals). More than 25,000 sq yard area is reserved exclusively for production facility has proved to be the backbone of our world class infrastructure comprising:

CNC Plasma / Oxy-Acetylene Cutting Machine Air Liquid Welding;
CNC Plate Bending Machines;
Automatic Plasma Welding Machines Air Liquid Welding;
Fully equipped Machine Shop;
Soft Plasma, MMA, TIG and Micro TIG welding;
Pulsed MIG and TIG Welding;
Mechanical finishing and Electro-polishing Process;
Storage and Material Handling Equipments

An advanced production and control technology allows us to provide flexible and cost effective service to our customers. Our production units strictly adhere to the eco-friendly norms achieving international standards in pollution control & other parameters. The company’s established ability to meet the world’s toughest quality assurance guidelines signifies the quality products. SED has ISO 9001:2008 (Quality Management System) and ISO 14001:2004 (Environmental Management System) certifications to maintain global business.